I got the Bel Air out of the garage as normal to work on the truck, and left the door open for some fresh air. While i was working away on the truck I kept looking at the bumper on the Bel Air and thinking how much it bugged me. I didn't like the gaps between it and the body, the fact it was up on one side where the hanger was bent, and the overrider indentations. Apart from that I loved it!. I hit a bit of a snag with the truck which needed a think, so as I went in to make a cuppa, I decided the time had come for the bumper! With it dropped off and on the floor, I set about breaking off the bolts for the hanger from the wing.

They turned out to be rusted solid, and even after letting them soak for an hour, I had to snap them off with a long bar. With it off, I hit the crap out of it in the vice until it was roughly the right shape again. With it back on loosely, I balanced the bumper on a jack and pushed it back as far as I could. With a bit of trimming on the brackets, I got it flush against the frame horns. Happy with it's new position, I took it back off and trimmed the brackets to go over the massive rivet on the horn, then set about cutting out the dent for the overrider. I kept measuring it and putting a straight edge on it as I did it but it's got a few low patches in it which I reckon will take quite a bit of work to get out. I'll have to see if it can be filled with braze or similar before chroming, or buy an anvil! I've moved the mounting bolt holes 4cm (just over an inch and a half in old money!) further forward, and I'm happy with how it sits now. Will weld the bolts on and fill up the other holes next week. An enjoyable bit of random work.

The hood has been sat at the paintshop waiting to come back, and they rang me yesterday and asked if they could drop it off today. It was due late morning so after I dropped Poppy to school I came home and tidied up a bit so I could put it straight on. I'd bought some heater hose in the week so I pulled the temporary loop off and drained the system out before I fitted it. With it all filled up I started it and let it heat up. No problems, so thats another part done.
When the hood arrived, I bolted it loosely in place to see how badly out it was. The drivers side sat about an inch too high for some strange reason, and after loosening and repositioning it all it still did. I pressed down on the hood corner and it dropped into place. After some investigation, I found the hinge was very badly worn so I'll have to push the back down when I close it for now. After a bit of shimming, it sat as equally as I could get it so I tightened it all up and took the latch assembly off to see what was up with it. After ten minutes or so of cleaning and oiling, it works perfectly and locks up securely. I also bolted down the bottom of the striker plate which was a nightmare as its behind the intercooler. A quick polish of the chrome trim and the bird and they were ready to re-fit. The bird is pretty bad, but it still looks good.

The weather here this weekend was lovely, and I had a few problems with the Camaro that needed sorting before I could work on the '55. With it done and dusted, and being boiling hot from working on the drive in the sun I went in the garage and started sanding down the rest of the window moldings. I had Poppy and Tommy in and out of the garage messing about too so it was a lot slower going than it should have been. Poppy wanted to sand stuff down, so she sanded the workbench while I bare metalled everything. There were a few dents and dings that needed filling, and the cowl vent needed a few skims to get rid of some low spots, but apart from that it all went well. On Sunday I finished sanding it down, with both kids taking it in turns to pull the trigger on the DA sander.

I had forgotten the transmission inspection cover when I did the rest of the car, and this had a thick layer of underseal on which I set about with a hammer and chisel to shift. With the worst of it off, a heat gun and a wash with thinners got the rest off ready to sand it. I had a quick tidy up and hung up the big parts and laid the rest out ready to paint. My mate John popped in on the way back from a car show in his Ford Pop which is looking good. When he left for home I mixed up some etch and poured it in my cheap gun to shoot it. It's nowhere near as good as my Devilbiss, but is fine for primer. Some of the old paint which I had sanded smooth on two of the trims crazed and will have to be redone, and I found another trim I'd forgotten, but apart from that all painless. Nice to be back on it again.

With decent weather on my side, I pushed the car out and finished off the last of the Dynamat in the boot. I also got the front screen down and gave it a good clean up with a razor blade and thinners. It's covered in scratches that look like they came from the wipers, and is generally pretty tired. With it as clean as I could get it I left it balanced in place and found the trim for the front. This was in a really bad way when I got the car, and I hadn't helped by bending it when I took it off. I hammered out the worst of the dents, and gave it all a good polish up. It was completely the wrong shape now as it had been squashed too when I stored it. Theres a lesson for me there somewhere. It took a fair bit of bending and re-shaping to get it to fit.

I lay the screen on my lap and fitted the rubber seal to it then test fitted the trim. With a few more tweaks it fitted perfectly and I put the screen in place ready to have it fitted. I also fitted the rubber for the rear screen and put that in place as well. I havent put the rear trim clips on yet, and I've read that it's better to use more than they supply in a kit so will find the old ones and give them a clean up to fit too. I also put the two rear quarter windows in, so once the screens are in it's all done. I'd arranged for a car glass fitter to do them both, but he hasnt shown up after I've rung him twice. Will find another one who can be bothered to turn up.

After getting the drivers side windows done last week, I planned to get the passenger ones done and out of the way this weekend. It's Mothers Day on Sunday, so I only have a few hours to work on the car so I should have been able to get it done easily. I had both windows done and fitted and the channels ready to go in within an hour, so was happy with progress. I couldn't get the rear door open far enough to fit the channel and it was raining heavily so it will have to wait for another day. With that done I emptied the car out and gave the roof a good clean with panel wipe ready to put the soundproofing on. I had nearly run out of Dynamat, so I bought some cheaper stuff called eDead. It's much thinner and nowhere near as good it seems from my non scientific testing of tapping the panels and listening for vibration. I doubled up in a strip down the centre which definately improved it, so if I have any Dynanat left afterI do the boot I'll put some in the centre.

With that done, a quick tidy up and then taped up the last of the wiring in the back of the car now that there are hopefully no more to go in. I decided to pull the tank and see if I could work out why my new sender did not work, and with it dropped on to the floor it seemed to be broken or not connected to earth on the tank. With the sender out, it showed the correct resistance, it just had no metal to metal contact as the crews were O ringed. I pulled one of them off and put it all back together and it worked perfectly. An hour later I managed to finally get the straps back in due to me forgetting to get longer coach bolts and struggling to hold up the tank, pull the strap tight and fit the nut to so little thread. Ah well, done now, will put it on my list.

I picked up the new glass in the week, so the plan was to fit some of it this weekend. I put the rear quarter in when I took the glass in there that night, and I decided to get the rear screen down to compare the tint. I pushed it out on Saturday and carefully lifted the rear screen down from where it had sat in the roof for the last two years. I didn't want to risk cracking the glass so I got the new seal out and fitted it before resting it on the car. Not sure if it's on the right way round but it's not fitted yet so it doesn't matter too much. With the car safely back in the garage i started to carefully bend the fur channels into shape. It's harder to do than it looks, and I managed to get one side perfect and the other at a slightly different angle.
Not the end of the world, just annoying. I had pinched an old inner tube from the garage across the road from work so cut a strip to put in the glass channel to hold it tight. It's a tight fit to get the new glass in at the back, but after a bit of careful moving about I got it in place and tested the window. Worked perfectly, so screwed the channel in place and had a go at the front. This all went a bit wrong when I kinked the channel, but I managed to straighten it back out and work from the other end to hide the damage. I popped the vent in temporarily too and there it was, one side glazed. Apart from the window winder mechanism being badly worn it's all good.

I cleaned and covered the last door that needed Dynamatting on Tuesday evening. The drivers door lock didn't seem to be working that well, and the rear one was sticking so I took them out and cleaned them up again. The problem with the drivers lock turned out to be a bent lever so a quick straightening and it all worked nicely. I also put the windscreen drains in then called it a night. I took the old side glass to a glaziers round the corner from work as well to get some replacements made. They should be done this week, so I can get a start on glazing it next weekend.

I got one of the seats down from the attic on Saturday to measure up for the rails. I got the drivers seat down so that I could have a look at the wiring for it at the same time. After a quick check, I wired it to the battery and tested the motors. With that done I measured up where the seat hit the transmission tunnel and hammered it flat there. It's only about half an inch so it shouldn't cause any issues with clearance for the gearbox. On Sunday I had a quick cleanout of the car and scrubbed it over with panel wipe to get the worst of it off. I covered from behind the front seats up to the parcel shelf with a box of Dynamat. I think I'll run out by the time I get to the roof, so I'd better get some more in.

The last bit of the wiring that needed to go in was the central locking, and an alarm. I wanted to make sure that the motors did not get in the way of the window mechanisms, so I dug the old glass out to fit temporarily to check. The glass channel on the front door has two brackets that are riveted in, and one of them had broken off. The glass had to come out of the channel to put it back on, and there was a crack in the window so I carefully ran a knife through the existing seal and tried to cut it loose. It wouldn't shift, even when I tried to melt it out with the heat gun so I had no choice but to carefully prise it off. It cracked some more, but stayed in one piece so I taped it up to keep it together and tacked the bracket back on. I wedged the glas in with some cardboard and fitted it back in the door. Windows! For the first time in years.

With that done, I positioned the motor where I thought it should go then marked and drilled it. I clamped it all up to test it before going any further, and after a few little adjustments it worked perfectly. I drilled the other hole for it and that was one done, three to go. The back door was a bit more awkward but worked fine after testing it. The one thing that was worrying me was getting the wiring from the body to the door as they are such a wide opening. I decided to go for it and drilled two holes and fed the lock wires through along with speaker wires. I heatshrunk it to hold it together as one lump, and fitted grommets into both holes. It needed to be bent down a little so that it stayed in the door frame area when it closed, but apart from that works perfectly. I did the same on the back door wiring, and fitted the other two motors using the measurements from the other doors. The front passenger door lock needed another clean up to work smoothly, and the rear drivers side is sticking too so that will need a clean when I turn the car round. Just the other two door looms and I can hang up my soldering iron for a while.

It's getting cold now, so it's not as much fun spending time in the garage. The temperature outside was down as low as -2 in the mornings according to the gauge in the car and no heating doesn't help. I got a few hours on it on Saturday and finished off the rear window trim before going through the shed looking for the missing paint dividers. The box in the shed turned out not to contain them, but the clock was in there which I was wondering where it had gone. They turned up in a box of what I thought was just the old loom, along with a few other bits.

In keeping with the rest of the trim, I cleaned all the paint off the dividers and polished them up, then called it quits for the day On Sunday I set about the long rear spear which seemed to have the hardest paint in the world on. It took me two hours with the grinder wire brush to shift it all, and by the time I starter polishing it I was frozen. I put it on the car which was a pain as I spun one of the trim clips, so had to keep loosening it, spinning it back in with some pliers on the back, and then tighten slowly. Once most of the clips were on, I gave up as I couldn't feel my hands and it was harder than it needed to be. I took the heater controls off the old unit and went into the warm. My Vintage Air kit had turned up this week, so I stripped it down and fitted all the electronic controls for it. I didn't realise the control levers were snapped, so need some new ones. Looks good tho.

I made a start on the vent windows on Saturday. The rubber seals must have been the original ones, and had gone rock hard. They were covered in silicone sealant as well just to make it even harder to clean up. I ended up cutting it up with a knife and scraping it out piece by piece. The bench grinder I bought a few weeks ago had fallen to bits, so I bought a better one and used it to polish up the frames. This one is more powerful, so it was a lot easier to get a decent shine quickly.

With the rubbers installed, I test fitted the window and checked the mechanism. I wasn't happy with it, so pulled it all out and cleaned and oiled it. With that done, I fitted the pulls for all the handles and locks, and found the drivers door handle spring was busted. To make it worse, the inner skin is split too, so that will need welding up and bracing. I managed to pull the remains of the spring out and bend it over to make it half decent. I swapped it with the one from the back door just to be on the safe side. A quick tidy up of all the mess I'd made, and dug the master cylinder out ready to clean up for next week.
