I hated the Intercooler sat way down low at the front of the car, and was convinced that it was going to get a stone through it on the motorway. The tubing also caught on the new wheels at full lock. As I reversed it out one Sunday to work on the truck I decided that was that and took it all off. I connected the Procharger straight to the intake and set about searching for a relatively cheap 76mm intercooler that would fit in between the lower hood lock bracket and the wing. A few months later, and skint, I decided enough was enough and took the lock bracket and the unused as yet AC condenser off, and dropped the old intercooler in it's place. It looked like it was made to go there, so after making some quick brackets I set about plumbing it in using the old pipework. The pipework needed to go through the two wind deflector panels, which had the horn and alarm sounder on one side, and a relay board on the other. After coming to the conclusion it all looked crap anyway, I cut all the wiring out to re-do it after I'd done the pipework.

With holes cut out of either side, and the hard pipework trimmed and the ends swaged it all went together nicely with a much better run than before. At this point it was time to move on to the wiring. The lamp wiring was extended so that it could pass through the wings behind the deflectors and out of site, and everything put on multi pin plugs so I can remove the core support and swing the wiring out of the way with it. The horn and alarm sounder were hidden, the main fuseboard feed re-run, the MSD box removed completely as I'm not convinced it's not the cause of a lot of my distributor problems. Washer pump wiring moved, heater controls moved, and the lot run in braided covering to neaten it all up. There is so much on this car I'd do better if I did it again, but I still love it. The only thing left to do at this point was the hood latch. The old latch and bracket are huge, but after some major trimming the bracket cleared the intercooler nicely. The latch will be replaced by a smaller double bear claw one but that was that for the weekend.

I've been tuning the Camaro for a few weeks now, and wasnt happy with the results. After a lot of research I realised I'd have to start again as the MAF was screwing up the logging. I knew I'd have to do the same on the '55 so decided to pull the MAF out and replace it with a tube instead. While I had it all disconnected I set about trying to sort out the bearing squeak from the serpentine. I'd ground the mounting tabs of the alternator down last weekend to bring it further forward, and decided it was down to tension in the end. I undid the top mount and backed off the belt till the tension was right., then made a strap to hold it in place while I tested it. A quick fire up and no sign of the squeak, so that's that done till I make a decent bracket.

I'd also bought the seatbelts for the car this week, after deciding that driving it without them was just plain dumb. The pillar mounts had been put in by Zane when he did the exhaust and stuff so it was a pretty easy job. It took longer to swap the latches on the seats than it did to fit the rest of the belts. With it now a lot safer, I can take Poppy to school in it so I put the manky old door panel on temporarily for her and fitted a door handle. A bit of a test drive with the datalogger showed my new map which I'd based on a tune I'd downloaded was close enough to get me started so after it had settled a bit I gave it some stick. I hit the rev limiter, even with the pedal travel limited to 90 odd percent (Just in case). Reading through the logs afterwards revealed that the blow off valve is dumping boost when it shouldnt be, so that will need a better restriction in the hose. After a bit of googling I found the suggestion of using a welder tip, so it's got a 0.6mm one in there now, and the new map based on the drive is in there ready to do some more driving.

I've been doing lots of little jobs on the car over the last month, and decided it was time to sit down and do an update. The trunk has it's seal fitted now, a couple of the doors have the old dirty door cards fitted temporarily and the heater control solenoid is fitted and functioning ready for some winter driving. I've also started to tune the car for part throttle and idle. It was running way too rich at idle as I've forced the computer to not control thr fuelling when it's below 1200rpm and that gave me about 10:1 AFR. I got it to sit at 13.5:1 on my second guess so that'll do for now. I also did a couple of short runs with the datalogger on and started to set the volumetric efficiency tables up. It's smoother already as it should be, and with a few 45 minute runs to work planned in the next week or so I should end up with it pretty much nailed.

It's getting pretty cold here so I wanted to get the heating outlets fitted and functional. It was a relatively easy job so I decided to fit the stereo and the glovebox while I was at it. After about an hour of messing about, I realised the dash was bent out of shape which was why the screws wouldnt reach. With it bent back into shape, and some trimming done I screwed it all together and called it quits. The only other job I did was some tidying on the wiring to tape some odd wires, and zip tie it all to the core support out of the way. Looking forward to driving it this week as Poppy is on half term so I'm not doing the school run.

I spent a couple of nights in the week working on the car, and got some bits and pieces that I could do without making too much noise done. I got the sway bar brackets clearanced and painted then re-fitted it all, got the procharger pipework back in and tightened up and the intercooler bolted up tight. I also got a catch can fitted and re-routed all the rubber pipework and some of the engine wiring. I'd also noticed the ignition key getting hot, even though all the heavy circuits are on relays, so I pulled it and fitted some heavy duty relays to take all of the load from the switch. I did an oil and filter change on Saturday and decided to take it out for a proper drive on Sunday. My mate John was going to a classic car show that was about 25 miles from the house, and needed to borrow my scanner, so I emptied out all the junk, put some tools in a bag, temporarily wired in the sat nav and I was on my way. I set the speedo as I drove using the sat nav as a reference, and it's pretty much spot on. I stopped off at my parents house on the way, and pumped up a low tyre and set off again. It drove really well, and apart from being unbelievably hot inside it was faultless. It definately needs some tuning but according to the datalogger its running OK. After getting a cold drink and a quick hello, I set off again and John took some video of the car. As I drove off the throttle cable decided to come loose, so after a quick repair and moving the Lokar pedal so it wasnt stopping on the cable I was off.

On the way home it developed a knock in the front end somewhere, but drove well so I carried on home. I cant see anything obvious, and it was way too hot to climb under so I put it in the garage and will have a look at it in the week. The only other issue I found was the headlights have stopped working, I cant hear the relays clicking so I'll have a look at that as well. Pretty damn happy with it I must say. Really, really need a carpet in there as my trainers were sticking to the floor! Oh and heres a video of it on YouTube, courtesy of John.

I decided against leaving the brakes as they were and started looking at what I could do to improve them. After a bit of research I decided on either a dual 7" or a 9" to replace the existing booster. After a few emails I got hold of a dual 7" in the UK so I was set for the weekend to work on it. The original one came off without any hassle, but was slow going due to not being able to get a spanner into the bracket and only turning about half a flat at a time. With the master tied up out of the way I did a quick test fit of the new one.
No problems fitting it on the outside, but the rod that connects to the clevis was about 3" or so too short. I had a dig through my big washing up bowl of old bolts looking for an NF bolt to weld on with no luck. I did find a joiner sleeve though, so decided to use a long bolt with thread on about a third of it and cut it down to suit. I cut a new thread, and after a little trimming screwed it all togetherand put it on for a test fit. The bottom two bolts needed trimming slighlty, but apart from that it all went together easily if a little slowly. A quick test by driving in and out of the garage and they are superb. The only downside is the Procharger inlet is too close to use the rubber pipe I had previously, so the plan of making a U shape to bring the filter up alongside will have to come forward a bit. I had planned to do this so I wasnt drawing hot air from above the headers, just not yet. I'll get the measurements to Zane and see what he can do.

I bought all the bits to rebuild the 4L60-E and was waiting for a slot with Zannetec to get it built when I blew the 3/4 clutches on the Camaro. That left me with two identically broken gearboxes, one rebuild slot and one set of parts. As the Camaro is my daily, that got done first leaving the '55 to wait for another slot and some more parts. It finally got it's slot a week ago and was collected on a trailer for it's rebuild. While Zane had it, he made me a parking brake arm so that they worked correctly which left it ready for it's MOT test, the last but one stage before getting it on the road and driving it legally.

Zane offered to take it to the MOT station for me before he brought it back, which suited me perfectly. I'd forgotten to put the motor on the washer jets but apart from that it needed nothing else before he took it in. That's the MOT tester's son at the wheel, who now wants to get a '55 Bel Air!. It also passed its braking efficiency test, and heres a camera phone video to prove it, but you have to use a lot of muscle to stop it neatly with the single diaphragm 7" booster. When I got home from work, the certificate and the car were waiting for me. I tidied up the garage and put it away before testing the brand new S&P alternator and declaring it dead. It's removed ready to get it rebuilt which I'll hopefully get done in the next week, along with replacing the booster and getting the registration done. Feels great to be getting somewhere with it again after a long wait.
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I re-flashed the computer last week and fired it up to test the computer. It ran rough, and when I plugged in the laptop it showed an injector circuit fault. I've had exactly the same fault before when a fuse went on the Camaro, so I got all the fuses out one by one and tested them but none were gone. I had the dash back off again and checked the plugs were seated into the computer properly, still the same problem. After a load more checking and double checking I found a loose injector plug. What a pain in the ass. With the dash back in again, and no faults showing, I took it round the block for a test drive. The brakes were poor, so I took it easy. On the industrial estate at the back of the house it got a long enough run to shift up to 3rd, or it would have if it didnt slip and go nowhere when it came out of 2nd.
On Saturday I had a big tidy up and put all my tools in the new toolbox I got off ebay. It's on wheels, so Tommy had to do a few laps of the house sat on top of it first. It's nice to have everything in one place for the first time. On Sunday I got the car up on stands to get at the gearbox wiring, and tested the 2-3 shift solenoid circuit wires. Nothing wrong, so I put the extra pin in the plug for the PWM clutch while I was in there, plugged it all back in and tested it again. Sadly it's exactly the same, so I guess it's a gearbox rebuild coming up. While I was under there I also put the padded P clips on the battery cable and called it quits.

The Camaro got a new engine and trans a few weeks back, and the PCM needed to be re-flashed for the later trans. Unfortunately the extension that the laptop was plugged into wasn't switched on and I ended up with a blank PCM when the battery went on the laptop. The camaro was at Zannetec so the '55 had to give up it's PCM to get it moving. I ordered another one from the US and some new flash chips to fix the dead one and waited patiently. The truck was also coming home from having it's body blasted so the garage needed a massive tidy up which I did the next weekend.
With enough space to get the truck in it wasn't so easy to work on the '55. After a bit more tidying up and moving round I could move the truck out and have more space than I did a few weeks back. The PCM turned up this week, so out went the truck and I set about re-fitting it. I decided to turn it the other way up to give me more clearance on the wiper drive, and ground the fins off so that it would fit tighter to the dash. A new clamp on the top and I put it all back together again. I couldn't test fire it as Tommy was asleep so I wired up the stereo while I waited. With that done and Tommy up I turned the key, the fuel pump whirred and nothing happened. The starter circuit wasn't working. I decided to re-do it from scratch as I wasn't happy with how it was done. After a few hours of messing I had one less relay and was ready to go. A turn of the key and it fired right up. It needs the '55's tune stuck on there now and I'm back where I was a few weeks ago.

I got wiper blades this week and a quick check showed they didn't fit the arms that I had. After a bit of grinding down to size I fitted them but didn't tighten them fully just in case the sweep was wrong. I flipped them outwards as well and switched them on to check. There was a horrble crunch as the passenger side arm hit the body and popped off leaving a nice little gouge in the paint. Another check with the arm off and the wiper was running backwards on that side. I guessed the Rain Gear wiper transmission must have dropped down when I was fitting it and I hadn't noticed.

With the clock out on the passenger side, I found that the arm was indeed upside down. I loosened it up and flipped it the right way round before putting it back together. A quick check of the wipers (this time with rags under them just in case) and it was working as it should. I took them back off again and ran some tubing for the washers before putting it all back together nice and tight. The messing about with the wipers had moved the vent hoses and the wipers now hit them. After a load more messing about I had the hoses and the engine computer far enough away that they shouldn't cause any hassle. At that point Tommy came out looking for me and wanted to beep the horn of the car. After about twenty goes I was concerned for my neighbours and my sanity, so disconnected the battery and called it a day. Just as well as he tried to turn the keys when the horn didn't work any more.

I'd bought some more ally 90's to finish off the plumbing again so with the intercooler hung on it's new brackets I measured up to cut them down to suit. Once I was happy that it would work I started clamping it all up before checking that it cleared the wheels. It took a lot of adjusting to get it really tight and now has about half an inch on full lock so that should be fine. I left the intercooler on the higher of the two bracket holes so if it scrapes anything it'll be the chassis first. I think I'll get some mesh to save it from stones too. A quick test drive confirmed it was all fine, and I managed to accelerate at .06G when I blipped it too. Sounds impressive anyway. I also discovered the one way valve on the brake booster is not working when I lost the brakes. Wont do that again in a hurry.
Next on the list was to tidy up as the garage was filthy. With the worst of it done I wired in the AC/Heater system earth and the compressor control wires out into the engine bay. The seats were swapped left to right so needed the seat belt mounts swapping which was easy enough to do apart from a little trimming of the covers here and there. I got the back seat down from the roof and gave it a clean before putting it in, then got all the garnish mouldings down and fitted the front and rear on the drivers side. I'm hoping to get it watertight before the MOT test as it has been raining here for what seems like months. With a bit of luck I'll get the other side done when I turn the car around.
